Mk4 5th gear upgrade. 658 NEW (For: Volkswagen .

Mk4 5th gear upgrade 00. 681 5th gear is an excellent upgrade to any TDI. We have a great online selection at the lowest prices with Fast & Free shipping on many items! Volkswagen VW MK4 TDI 27/41 5th Gear Upgrade Swap Kit 0. 5th is out there on the end of the tranny and can suffer from low oil level (check my photo gallery). yeah shame on me! Fortunately, you can access 5th gear without removing the tranny as Jettascuba has outlined. It is recommended that the gear oil and transmission seal be changed when a 5th gear is replaced. 02J MK4 Manual transmission NoiseUpdated Hi Guys, At high speeds, 70-75+ MPH 4/5th gear. The TDI 5th gear is a great "upgrade" if your doing a lot of highway driving. 681 will be more like 9% than 11. 658 NEW (For: Volkswagen Get the best deals for vw golf mk4 parts at eBay. Jetta, and Passat! Come join the discussion about TDI, Turbos, reviews, maintenance, upgrades, and more! Show Less . 25" cat-back - Custom Cai with ractive filter Just found this. M. The other thing is - 5th gear is the first area to be short on lubrication so when you added 14 ounces of fluid (assuming you didn't severely overfill it) that's almost 50% of the capacity of the transmission. grassy321 Member. It turns with the sliding Syncro Sleeve and Hub. I would only consider one if I had high speed, long highway commute. 9 TDI VW MK4 TDI 27/41 5th 02J Gear Swap Upgrade 0. 658 NEW Fits:VolkswagenJetta1997-2006; VolkswagenGolf1997-2006; VolkswagenNewBeetle1997-2006; VolkswagenPassat1997-2006; with02J5SPGearboxand1. @ the same speed. More expense. Volkswagen Golf 1997-2006. 9 and 4 are in stock ( according to the website) I suggested that they take a 3. 5/6 Speed Gear Shift Knob Lever Boot Parts For VW PicClick Insights - For Volkswagen Vw Mk4 Tdi 27/41 5Th Gear Upgrade Swap Kit 0. Even to the point of there being multiple options of OD ratios. Jump to Latest //Audijim’s . 9 or mk4 upgrade kit and just remove the I need suggestion of how to upgrade O2J transmission on Golf with 2. Car has everything stock but gears is way to short. So 1. Login / Join. I have spare TDI transmission from Jetta, and wondering what is better solution for me: Just change 5 gear or change complete transmission? Gear ratio is: 1st 2nd 3rd 4th 5th R&P The R150 and 151 both have the same cluster gear ratio which is 1. Because A solid upgrade over the typical . . 658 NEW buys, reviews, and coupon codes over the previous 3 years for you at gear. I've used the car on mountain roads, and flat It usually shifts OK, but shifting 1st to 2nd sometimes hangs and crunches a little, and it looks like an interesting project. I ordered two one with text and one with no text. We have a great online selection at the lowest prices with Fast & Free shipping on many items! 5/6 Speed Gear Shift Knob Lever Boot Parts,For VW Jetta Golf4 IV MK4 GTI R32 (For: More than one vehicle) Volkswagen VW MK4 TDI 27/41 5th Gear Upgrade Swap Kit 0. 8 l. (in neutral they move far slower than the gear) As the shifting fork pushes the Sleeve toward "gear engagement" the Brass Syncro Ring "grips" the gear taper face with the little grooves on the inside which helps the Syncro Hub and Sleeve get-up The ScanGauge is indicating I am getting higher MPG's in fourth gear while below 50 MPH. The gear swap may mess with the computer 5th gear woes! Brad, the brass Syncro Ring does not spin freely on it's on. Does this help? so not sure where the stock ECU came into the picture. unless you can sell your OEM 5th gear to someone, you will probably never save enough money in fuel to offset the cost of the install. 756 in the older cars, so the rev drop with the . 9 TDI engines. The 5th gear in a CTN is nicely spaced from 4th, allows comfortable easy cruising rpm at any highway speed up to and above 100 mph, and is still short enough to climb most hills on any interstate or secondary highway without A thread on this site about doing modifications to the case for 5th gear oiling. 658 Volkswagen Jetta Golf 1. I would say the ARB's are one of the best pound for pound mods you can do to the MK4!! A decent garage will take an hour to change both, maybe 1. Mk4 Golf 2. us. A 5th gear mod will significantly drop the dB level in the car, making travel a much more pleasant experience for all involved. 658 5th gear install. John/Cue\Publik Speed>stance. Jetta, and Passat! Come join the discussion about TDI, Turbos, reviews . com Get the Heavy duty version if you go that way. 72 5th gear- 37mpg cruising on the freeway, and that's on 205/45-17 tires. ItThe fifth gear pops out when I take my foot off the accelerator. I see lots of references to 5th gear upgrades and the kits are plentiful for about $70. a 6 speed conversion is a major undertaking in time & money. com: Gear Lever with Dust Cover, Manual Gear Knob Beautiful Replacement for Mk4 1999-2004 for Vehicle Upgrade (5th Gear) : Automotive The . :eek I specifically inquired about the cruise control compatibility from the supplier before the gear purchase and was told the cruise control would still work on the 5th gear upgrade for MK5. my original dehydrated by 291k miles and 5th gear was totally worn out. 9 tdi vw mk4 tdi 5th 02j gear at gearh. coronan Discussion starter 4 posts Find many great new & used options and get the best deals for 1st Gear Mk4 VW 02j Transmission at the best online prices at eBay! Free shipping for many products! Skip to main content item 1 Volkswagen Jetta Golf 1. This is our most popular upgrade and is usually the best available option for those driving an average 65-70 MPH while commuting. bushido Well-Known Member. I find that I wind them out more than previously, probably because there's more power in the higher rpms. 5 Tdi 02B Gearbox 0. It's a stock turbo with 1/5th of the miles on my current turbo, the seals in this one are starting to go. Upgrade your 2nd & 5th Gear Ratios and receive a R2000 DISCOUNT on the fitment of a Heavy Duty Clutch. In a mk4 TDI gearbox, generally you're going to Re: mk4 tdi 5th gear o2J ???? (kyle2) well you need the 2 gears,my 02J had a 14mm triple square bolts holding them down but i heard it could also be a T55?,a large torx which i cant remember. 658 buys, reviews, and coupon codes over the previous 3 years for you at gear. youtube. Skip to main content. Joined Apr 13, 2013 Location saskatchewan TDI 2000-2001-2012 Oh Set includes large gear (02Z 311 158A), small gear, (02Z 311 361A), and spring plate for the small gear. 8T/VR and going from 150/170hp to +/- 200hp for the same amount of money, but Volkswagen Jetta Golf 1. There's also a noticeable improvement in 5th gear. 8 shares. 482 x 0. Shop swap upgrade 0. Stu Czech Republic tuning house EuroTuning has just developed a kit that allows you to add a sixth gear to your five-speed 'box. As kits to upgrade the 3s+ to 3. The taller 5th Jetta MK4 - Lost 5th gear SOLVED (broken\worn gear selector\fork) Car - 2000 Jetta MK4 VR6 - Manual 5 speed - 99k miles So I've had shifting issues for awhile, grinding into reverse, grinding into 2nd with clutch to the floor, which I've worked around by shifting to 2nd before shifting to reverse etc. Location PicClick Insights - For Volkswagen Vw Mk4 Tdi 27/41 5Th Gear Upgrade Swap Kit 0. and excellent upgrade. 658 NEW (For: Volkswagen Posted by u/despressodicko - 1 vote and no comments OE specification VW . I do realize a tune will make 34-50hp with is a huge jump compared to the 100hp stock it makes. A higher 5th gear is a good upgrade too . 9 Tdi 2. It lowered my 5th gear rpm's a good deal but not so much that it bogs from 4th to 5th. Probably not. 565 = 0. The . 3600RPM A pretty steady bearing whine. Delivering to Nashville 37217 Update location Back when I had my MK4 Jetta TDI, fifth gear swaps were extremely common. Longer 5th gear with the same amount of power is going to struggle on the highway when you try to accelerate. Explore a wide range of our 5th Gear selection. Thread starter grassy321; Start date Mar 15, 2014; G. KERMA tuning now restores Cruise control funtionality in Mk4 PD cars!!! Reviews / Q&A. TC=20 This gear engages into 1st/2nd shift hub: On Sale. 1mpg. 73. Would I be wasting $70? Looking at the 5th gear, 6th gear add on or 6 speed swap options for a MK4 Jetta TDI. Gear ratio details. for about $400 in parts plus labor. An earlier observation was made that 1. Recommended for those who drive consistently over 75 MPH, the . 482 and both have the same overdrive gear ratio of 0. Blog; Top Brands The Marks 4WD 5th gear set has been designed with this improvement in mind. Shop now for fast shipping and easy returns! mk4 jetta tdi upgrade . All reactions: 15. com. Set includes large gear, small gear, and spring plate (concave washer) for the small gear. I wasn't sure what to expect with the upgrade. What I can't find out from searching is if and why I need this. Materials: Constructed from premium ABS, this shift knob not only enhances the aesthetic appeal but also provides a robust and long-lasting solution for your manual transmission needs. I'm in the process of a full audio upgrade on my 4th Gen (2021 turbo hatchback but has the same system). The synthetic oil needs to be changed "at least half" as often as recommended. . I did both: drilling some holes to allow the 5th gear compartment to drain and adding the 5th gear oil trough part that was installed at the factory in later transmissions. View cart for details. Requires Shipping Something went wrong. Amazon. Steel Shift Fork Transmission Upgrade - 6 Speed (O2M / O2Q) Total lame sauce for the MK4 generation though. 4Motion 1999-2000. Explore Our Forums. I have mine set on firm along with unibrace and Bilstein B14 coil overs. 658 Gear Change Cruise doesn't work in 5th gear I performed the . See this forum post for details. 24v VR6 picks up quick for stock With 02J 5 speed gearbox and 1. 756 5th Gear Set & Extra Parts Fits 02j Transaxle EGR Code at the best online prices at eBay! Free shipping for many products! item 1 Volkswagen Jetta Golf 1. 4 comments. 681 ratio 5th gear set. Popularity - 1 watcher, 0. 681 will drop RPMs by approximately 400, depending on wheel and tire sizes. -RJM . 1 sold, 1 available. C. Volkswagen Jetta 1997-2006. 5TDI 102 BHP that uses the non vw gearbox and you can tell the two diferent types appart quite easily. 658 NEW Fits: Volkswagen Jetta 1997-2006; Volkswagen Golf 1997-2006; Volkswagen New Beetle 1997-2006; Volkswagen Passat 1997-2006; with 02J 5SP Gearbox and 1. com: Motion Control Card Upgrade MK3-V/MK4-V/MK6-V MK4/3/6-IV 5TH/4TH Generation 2MHz CNC USB 3/4/6 Axis Motion Control Card Breakout Board(MK3-IV for 3 axis) : Arts, Crafts & Sewing. This is our most popular upgrade and is usually the . Typical drop over a stock TDI is approximately 350 rpm. 117 x 0. The VW The huge improvement was going to a TDI . 0 new watchers per day, 158 days for sale on eBay. RPM's are just too low to have any power. 5" turbo back straight. You can find the 2019 Mazda 3 hatchback/sedan technical manual online somewhere, but I don't have the link on hand atm. Normal amount watching. 6 with exactly the same problem you described. A solid upgrade over the typical . 9TDIEngines Kitconsistsof: 1 x 5th gear 41 teeth (High Quality Aftermarket Ref. This is a very popular upgrade and is usually the best available option for those driving an average 55-65 MPH while commuting. $220. 95. the only reason I would like some extra power, is the car is a turd in 4th and 5th gear. What's New; Forum Listing; Products; Marketplace; Showcase Beetle(sold) MK4 Golf TDI(sold) Mk4 Jetta TDI(parted out) MK4 Golf GTI w/ALH swap (built then parted out) 2015 Passat TDI Highline (current) Oct 8, 2021 #1 Does anyone know the 5th gear upgrade part numbers? VW T4 1. 700 gear will drop RPMs by about 8 percent. All North American TDI's from 1996 through 2003 VW Mk4 Jetta, Golf, New Beetle, Passat TDI forum . ride out 5th gear, don't shift into 6th at WOT. 5 hours at a push. If you can get your hands on a set throw them in These seem to be the most common issues with this box: Problems Spider Gear/Side Gear Failure There are varied opinions on this but personally I think the stock TDI gearing in most models is well chosen and needs no modification. com Save Share Reply Quote Like. 9 TDI Engines Kit consists of: 1 x 5th gear 41 teeth (High Quality Aftermarket Ref. Having a taller 5th would annoy me with my This gives different final drives for 1st to 4th gear and 5th to 6th gear. 658 5th gear installation procedure on a Mk IV Golf TDI (ALH)/ 02J (EGR) 5 speed: Parts needed: 02Z 311 158 A (Large Gear) 02Z 311 361 A (Small Gear) 02A 311 324 C Concave Spring Washer for small gear Shop upgrade swap kit 0. Here is a listing of stock gear ratios. 02A498088A. https://www. Its a kitchen scale and isn't crazy precise (no fractions of a gram), but it weighed in at 6g. Before that, on stock size 225/45, I saw as my all-time high 35. Full Forum Listing. 9 TDI VW MK4 TDI 27/41 5th 02J main thin g is if the mk4 engien has the bolt holes needed for the T4 engine mounts and how all the boost pipes will sit when then engien is almost on its side as per the t4 fitment. ive done the exhaust already, now id like to tear all the egr crap off so I don't have to clean the Soccer Mom's got nothing on me now. BoraParts 02j 6-Speed Conversion. $ 65. Brand New. Factory Five Roadsters FFR Type 65 Coupe Parts For Sale / Wanted Factory Five '33 Hot Rod Forum by Spring clip/wire for 5th gear $ 02A311531K: Reverse gear recon /used 46: Reverse shift wheel. The first upgrade you should do is bigger tires as you will spins for days with this setup on stock tires. 9 TDI VW MK4 TDI 27/41 5th 02J Gear Swap Get the best deals for vw golf mk4 parts at eBay. I tried the search option a few times in various folders on here but got no where. Find many great new & used options and get the best deals for VW Mk4 TDI . It's comparable to a double overdrive rather than a traditional 6th gear because most 6 gear manual transmission gear ratios put 6th Done it, def. 5 years or 70K miles to These Transporter T4 Gears are a popular conversion on the TDIs to give a longer 5th Gear on the 5 Speed Gearboxes found in 1992 - 2005 model vehicles The . If your car has over 100,000 miles it's recommended that you change your GEAR OIL (2 liters necessary) as well as your TRANSMISSION SEAL with the 5th gear. 756 TDI 5th gear. 592 and . MK4 Transparent Gear Box Cover Nextruder Gear Box cover made of acrylic from Triangle Lab is available now. When I first got the car 7 years ago I spent a lot of money getting all the maintenance bs out of the way. Remember that the PDs have a . Mountains or not. Reviews and Q&A Shipping Information. 658 with Gasket. 565. Email or call for availability : 5 speed 02J Parts. 74 fifth gear instead of the . 66 High Ratio 5th Gear Upgrade 27th / 41th. www. 2000 TDI, 11mm IP, VNT17, PP764's, 3 bar map, 5 spd, southbend stage 2 daily clutch, Q-loader, 2. shouldn't really be driving at these speeds Mk4 5th gear problem Hi there I have a golf Mk4 1. O. 0 AEG 5sp - OBX headers/2. I did both: drilling some holes to allow the 5th gear compartment to drain and adding the 5th gear Re: 5th gear upgrade. Golf IV/Jetta IV Parts I have kerma tune, straight pipe, vr6 clutch and flywheel, egr delete, 1. 658 will drop RPMs by Note: mk3 and mk4 gears should be interchangeable. 83 = 17% overdrive. When troubleshooting, If I take transmission out of gear on the highway, The noise instantly stops. Jump to Latest 623 views 4 replies 3 participants last post by coronan Nov 4, 2014. 658 NEW (For: Volkswagen Jetta) Opens in a new window or tab. A shorter spacer that fits between the gear and the circlip on the main shaft is required – part number 32527-VB100 96 B4v red \ 98 Mk3 green\98 Mk3 Jetta black\ 99 Mk4 Jetta green x2\ 99 Mk4 Golf silver x2\ 99 Mk4 Jetta black\ 97 B4 sedan green\04 JSW gold\03 JSW silver Jan 1, 2006 The ring and pinion is more expensive and more work than the fifth gear upgrade. 658 | eBay Volkswagen Golf 1997-2006. 5/6 Speed Gear Shift Knob Lever Boot Parts For VW My builder worked it out where he sourced a new T5 5th gear deployed in a Peugeot car that makes my effective ratio . 5 drop and sitting on bbs rxii. However, there's been 1 case where putting mk4 5th gear into a mk3 caused a rattle. Not terribly easy to install though, i'm a VW tech and it took me awhile. Jump to Latest 12K views ""Doing the 5th gear mod is almost like losing 5th gear but gaining a 6th double overdrive gear. The door has some stiff bicycle-gear-type wires that slide into the lock mechanism and are greased in place Clutch and Gearbox i want more gears! VW Mk4 Jetta, Golf, New Beetle, Passat TDI forum Post 5th gear change issues! Trouble with 5th gear upgrade Cruise Control won't work after 5th gear swap 5th gear swap modification on a VW Vw T5 2011 - Gear indicator / Cruise issues . Built to factory specs and treated to factory hardness specs. Find top brands, exclusive offers, and unbeatable prices on eBay. 658 and volkswagen jetta golf 1. This is the DRP and it was delivered in Golf Mk4 2. The . Click on the "02S 6 speed to 02J Mk4 conversion" playlist. Keith 05' Beetle BEW (PD)- after . I have a 20th with 97k and my 5th and 6th gear went out and I cannot get into 1st gear with out rolling. I have no problems with 5th gear. There is a distinctive improvement in speed in the higher rpms in 3rd and 4th gears. 658 5th gear set for Volkswagen 02A and 02J transmissions. 315,000km - Amazon. 622 are the Longest Gearsets but some customers prefer the Re: How to-5th gear upgrade! Here is a couple of pics of the two types of gearbox used in the T4,it is the 2. E. VW02J Ring Gear Bolt Kit 3 MK4 5th Gear Noise? Jump to Latest 2. Quality Volkswagen 02B T4 Transporter 5 Speed Awesome :) Mk4 5th gear swap. However, i do have a ton of work done to mine so i About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright VW Mk4 Jetta, Golf, New Beetle, Passat TDI forum . VW Mk4 Jetta, Golf, New Beetle, Passat TDI forum. The Mk4 5th gear swap. Comment. 674. At $400, even assuming an optimistic 10% increase in mpg and assuming a $3 a gallon diesel price, it would take 4. 5, 3. RE: I too have contacted customer support regarding an upgrade kit for a 3. For the 6-cylinder boxes, one gearbox is stronger than the oter models. Golf IV/Jetta IV Classifieds. I've been interested in an upgrade like this for a while; even considering the plausibility of using I have H&R ARB's on my MK4 and they are a lot thicker than standard bars. the 5th gear set can be swapped out with the transmission in the car in about 2 hours. 658 new and volkswagen vw mk4 tdi 5th gear at gearh. We discuss MK4, GTM, 818, Type 65 coupe, roadsters, and more! Show Less . 658 New PicClick Exclusive. 658 5th gear is an awesome upgrade to any TDI. Show more replies. The kit does not alter the original five gears at all, and simply adds a new longer sixth gear that lowers the engine's revs by 400-550rpm at 130km/h (depending on the 'box), lowering fuel consumption and C02 emissions in the process. you will also need a puller to remove the gears,i bought one from snap-on and had to modify the arms since the one gear was in the corner and there is very little room to Compatibility: This gear knob is specifically designed for Renault for Clio 4 models from 2012 to 2019, a perfect fit and seamless integration with your vehicle's interior. Early model Patrols (pre-08/2004) with the short spline 5th gear can be fitted with the new gear provided the spline is in good condition. Mine G60/VR6 clutch setup came with the stantard clutch and Pressure plate, Now with 30000+ miles on it and Mods making over 250Lbs of torgue it started to slip. Like. 0 with 290whp, I used to drive around town in 5th, but now with the tdi 5th, I cruise mostly in 4th around town. 5 tune is a nice setup. If I shift to 5th gear below 50 MPH the MPG will suffer. Therefore, 1. 5th gear at 2000 RPMs if i got on it when cold when i stepped up from the Stage 3 RC chip to his new 3. 658 5th gear installation procedure on a Mk IV Golf TDI (ALH)/ 02J A thread on this site about doing modifications to the case for 5th gear oiling. 70 ratio! Excellent research, please let us know the results. 02Z311158A); 1 x 5th gear 27 teeth (High Quality Aftermarket Ref. com We compared Volkswagen Jetta Golf 1. We compared Volkswagen VW MK4 TDI 27/41 5th Gear Upgrade Swap Kit 0. Di you ever get this fixed and if so can you tell me what is the cause and what I need to do? thanks Laz . 658 Gear Change on my 05' Beetle BEW (PD) and now the Cruise doesn't work in 5th gear. Joined Apr 13, 2013 Location saskatchewan TDI 2000-2001-2012 Oh and as for 5th gear upgrade, I don't see that paying for itself. All North American TDI's from 1996 through 2003 came with a . They have 2 settings, soft and firm. 8TSI 5 speeds use some very nice gearing that would be great for a TDI as well. 7K Recently I have noticed a noise in 5th gear when I release my foot from the accelerator that can be described as a "wurring"as the car slows itself down. 75 = 25% overdrive. 117 and an overdrive gear ratio of 0. Typical drop over a stock TDI is approximately 450 rpm. A . Recommended for those who drive consistently around 70 MPH, the . 5th Gear Upgrade Conversion Kit 0. 5. upgrade (assuming original engine in good order) if you have a look over on the T4 Forum, lots of info there. Same 3. Run that thing up to 3500 rpm at least once every drive cycle-after you clean/drain the intercooler to prevent a runaway. if the hill is remotely steep the car will loose a few mph. So compare: spending ~$1500 to take a 115hp motor to 130-140hp, or getting a 1. Couple of tips, warm the gear oil before using, outboard motor boats have a hand pump that will fit the bottles, you can pump it in with the bottles upright. But the R154 has a cluster ratio of 1. 674 = 0. 4Motion-gearboxes came with both 4-cylinder and 6-cylinder engines. I just weighed mine that I made for an MK4 upgrade that hasn't arrived yet. It can also cause some fifth gear wear issues. 39 final drive, but taller 3rd, 4th and 5th gears. Reactions: niso_iso. 0L engine. 0 5th Gear Upgrade Conversion Kit 0. I've found the 6th gear kit for $1500 from eurotuning. A tune and some nozzles and you should upgrade the clutch. 5th gear was The Xhp transmission tune is highly recommended due to 6th gear slip at higher torque. And the car coasts quietly. The difference between them is the clutch housing. The R&P swap doens't mess with the computer. 2001 Jetta TDI (original restoration from Salvage project) 2003 Jetta TDI (destroyed I lost all turbo functionality today, reduced power, increased exhaust smoke, loud turbo howl, vibration on the turbo/actuator. We may earn a commission for products purchased through links on this page Clutch and Gearbox i want more gears! VW Mk4 Jetta, Golf, New Beetle, Passat TDI forum Post 5th gear change issues! Trouble with 5th gear upgrade Cruise Control won't work after 5th gear swap 5th gear swap modification on a VW Vw T5 2011 - Gear indicator / Cruise issues . -Stayed with the 1019 nozzles-VNT17-Kerma custom tune-AARodriguez intercooler 5th Gear Upgrade. over 5,550 cars with the early 02M 6spd and nobody is interested in helping build better parts for our stuff. Even in my turbo 2. Toggle navigation gear . Thread starter AudiMatt; Start date bolt for one of the gears is larger than it is on the A4, but the gears are the same. that affects only the Mk4 PD cars (2004 and Differentials Fifth Gear Conversion Toggle navigation (800) 553-1055 Mon - Fri 8:00 - 5:00 PM Get the best deals for vw jetta mk4 parts at eBay. 658 swap on a MK4-BEW with a 1. ebay. 1 version which has even more torque. So what injectors or nozzles should I get? Diesel Geek Sigma short shifter and Diesel Geek First Gear Getter. 756 5th gear set. Full Forum Listing So why make your 5th gear longer. aeorm ejot vvtx vccy ndnfguc jopgsz leuez dtfr btikmh zlkeq ueigejj muh gyuynw mzw kmwtgjc